RITSUKA parts - Headlight
RITSUKA parts - headlight

Light parts

we manufacture around 100 thousand units of lights and light parts in a month and each one under stringent quality control. We also churn a wide range of these spare parts for most of the top brands of motorcycle across the globe. Our lights are produced as per the drawing and tolerance limit thereby eliminating all the fitment issues. Our adequate production lead time ensuring timely deliveries.

Features

  • Long Beam Distance
  • High Durability
  • Compact and Lightweight
  • Optimized reflector design
  • High luminous flux
  • Luminous flux constant throughout the life of the lamp
  • Water Resistant
  • Regulated output
  • High Density discharge
Category:

Raw Material

Our lights and light parts are manufactured of high grade raw material of ABS (PA-709) – Acrylonitrile Butadiene Styrene (ABS).
ABS combine the strength and rigidity of acrylonitrile and styrene polymers with the toughness of polybutadiene rubber. While the cost of producing ABS is roughly twice the cost of producing polystyrene, it is considered superior for its hardness, gloss, toughness and electrical insulation properties. ABS also have a strong resistance to corrosive chemicals and /or physical impacts. It is very easy to machine, light-weight and has a low melting temperature making it particularly simple to use in injection moulding processes. Metal coating has excellent adhesion to ABS.

S.no. Parameter Details RITSUKA Chinese Product RITSUKA Advantage
1 Child Parts Connector Inhouse Outsource
  1. Better quality control over inhouse produced parts
Wire Outsource Outsource
Bulb Inhouse Outsource
  1. Better quality control over inhouse produced parts
2 Raw material Outer body ABS/PP Recycled PP (80/ 20)
  1. Excellent impact strength
  2. Strong adhesion to powder coating.
Lens PC/Glass Glass
  1. Light material
  2. Better Transparency

Polypropylene (PP)

We also utilize another very beneficial raw material of Polypropylene (PP). Polypropylene is a very useful plastic for injection molding. Polypropylene is easy to mold despite its semi-crystalline nature, and it flows very well because of its low melt viscosity. This property significantly enhances the rate at which you can fill up a mold with the material. Shrinkage in polypropylene is about 1-2% but can vary based on several factors, including holding pressure, holding time, melt temperature, mold wall thickness, mold temperature, and the percentage and type of additives.

Polycarbonate (PC)

Polycarbonate (PC) plastics are a naturally transparent amorphous thermoplastic. Although they are made commercially available in variety of colors, the raw material allows for the internal transmission of light nearly in the same capacity as glass. Polycarbonate is an incredibly useful plastic for applications requiring transparency and high impact resistance. It is lighter alternative to glass and a natural UV filter, so it is often used in light diffuser and lens for light parts. Polycarbonate also has a very good heat resistance and can be combined with flame retardant materials without significant material degradation. Polycarbonate plastics are engineering plastics in the sense that they are typically used for more capable, robust materials such as an impact resistant glass like surfaces.

Manufacturing

Our standardized machinery and excellent technical expertise help us to manufacture high quality spare parts. Our factory has its own in-house mould shop to rectify and develop new moulds. After the processes of injection moulding and painting, all the light parts are assembled, and quality checked further.

Parameter Details RITSUKA Chinese Product RITSUKA Advantage
Manufacturing Process Injection moulding Inhouse automatic machine Outsourced Inhouse manufacturing ensures better quality control on produced parts
Powder coating Inhouse automatic machine Manual coating Inhouse manufacturing ensures better quality control on produced parts
Assembly Inhouse Inhouse Inhouse manufacturing ensures better quality control on produced parts

Testing

All our lights and light parts are tested on international standards and 100% quality inspection of each part during production enables us to attain zero defects and utmost precision.

Photometry

Photometric globe is used to check all the electrical parameters of the bulb such as voltage, wattage, current, lumens and color temperature (CCT)

Parameter Details RITSUKA Chinese Product RITSUKA Advantage
Testing Standard Incoming Quality Inspection 100% inspection of incoming parts No testing This ensures that produced parts are within tolerance limit as per Acceptance Quality Limit (AQL)
In process 100% quality check at different processes No quality check, since it requires extra manpower/extra cost This ensures that produced parts are within tolerance limit as per AQL
Final inspection All the products are checked before dispatch to ensure good quality No quality check, since it requires extra manpower/extra cost Defect free product to customer.

The following diagram shows the relative impact strength of polycarbonate when compared to the impact strength of other commonly used plastics such as ABS, PS or nylon.

  1. Paint Adhesion Test

    A crosshatch pattern is made through the film to the substrate. Detached flakes of coating are removed by brushing with a soft brush. Pressure-sensitive tape is applied over the crosshatch cut. Tape is smoothed into place by using a pencil eraser over the area of the incisions. Tape is removed by pulling it off rapidly back over itself as close to an angle of 180°. Adhesion is assessed on a 0 to 5 scale. [0- Greater than 65% area removed & 5 is 0% area removed]

    Parameter Details RITSUKA Chinese Product RITSUKA Advantage
    Testing Standard Paint adhesion test In-house testing No testing All the tests are performed as per GB standard to ensure defect free product

  2. Tensile Strength Test

    The sample is molded into a dog bone shaped tensile bar which is gripped on both ends using a tensile tester. The tensile tester pulls on the bar at a constant speed until it breaks into two pieces. The force on the brand how much the bar stretches is continuously measured during the test. Tensile strength (stress) is calculated by dividing the maximum load by the original cross-sectional area of the test bar stretched by the original length of the bar.

    Parameter Details RITSUKA Chinese Product RITSUKA Advantage
    Testing Standard Tensile Strength In-house testing No Testing All the tests are performed as per GB standard to ensure defect free product

  3. Vibration Test

    Lights are tested to check the quality of the product on erratic/irregular roads

    Parameter Details RITSUKA Chinese Product RITSUKA Advantage
    Testing Standard Vibration test In-house testing No Testing All the tests are performed as per GB standard to ensure defect free product

Electrical And Light Parts Range

CDI

 

Relay

 

Regulator

 

Flasher

 

Stator

 

Bulb

 

Instrument Panel

 

Product Range

Brake and Body Parts

 

Engine Parts

 

Electrical and Light Parts

 

Transmission Parts

 

Motorcycle Battery Range

 

Tyres and Tubes

 

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