Raw Material
Our pedals are manufactured of high-grade steel –Q235.
| S.no. |
Parameter |
Details |
RITSUKA |
Chinese Product |
RITSUKA Advantage |
| 1 |
Raw material |
Steel |
High grade Q235 |
Substandard grade steel |
1)Increased wear resistance
2) Long term dimensional stability |
| RITSUKA Advantage |
% |
Test Method |
| Carbon |
0.131 |
ASTM E-415-2014 |
| Silicon |
0.1404 |
–do– |
| Manganese |
0.400 |
–do– |
| Sulphur |
0.022 |
–do– |
| Phosphorus |
0.0180 |
SPO/CHE/00-LAS |
| Chromium |
0.048 |
ASTM E-415-=2014 |
| Molybdenum |
<0.01 |
SPO/CHE/00-LAS |
| Nickel |
<0.020 |
–do– |
| Aluminum |
<0.017 |
–do– |
| Copper |
<0.021 |
–do– |
| Niobium |
<0.008 |
–do– |
| Cobalt |
<0.008 |
–do– |
| Nitrogen |
<0.006 |
ASTM E-415-=2014 |
| Boron |
<0.001 |
SPO/CHE/00-LAS |
| Lead |
<0.001 |
–do– |
| Vanadium |
<0.005 |
–do– |
| Tungsten |
<0.008 |
–do– |
Manufacturing
We manufacture 200 thousand units of pedals a month. Our streamlined production processes and adequateproduction lead time allows us to deliver unmatched quality along with a strong hold over the timely delivery, leading to utmost customer satisfaction at every given point. We believe in transparency in our approach and hencewe have a warehouse web portal for customers to check the status of the goods.
| S.no |
Parameter |
Details |
RITSUKA |
Chinese Product |
RITSUKA Advantage |
| 1 |
Manufacturing as per GB standard |
Forging |
Inhouse forging with controlled parameters |
Outsourced |
Inhouse manufacturing ensures better quality control on produced parts |
| Sheet metal process |
Inhouse press shop with all the die produced inhouse |
Outsourced |
Inhouse manufacturing ensures better quality control on produced parts |
| Plating |
6-grade plating with inhouse facility |
4-grade plating |
Advantages of 6 grade plating:
1) Smooth finish
2) Avoid rust
3) Better aesthetics. |
| Welding |
Inhouse welding |
Inhouse welding |
|
Testing
Each of our part is carefully manufactured and tested as per international standards. Our 100% quality inspection of products during production ensures quality product.
| Parameter |
Details |
RITSUKA |
Chinese Product |
RITSUKA Advantage |
| Testing Standard |
Incoming Quality Inspection |
100% inspection of incoming raw material |
No testing |
This ensure the incoming parts is within tolerance limit |
| In process |
100% quality check at different processes to check the dimension and shape |
No quality check, since it requires extra manpower/extra cost |
This ensure the produced parts is within tolerance limit |
| Final inspection |
All the products are checked before dispatch to ensure good quality |
No quality check, since it requires extra manpower/extra cost |
Defect free product to customer. |
Salt Spray Test
This test is performed to check the corrosion resistance.
| Parameter |
Details |
RITSUKA |
Chinese Product |
RITSUKA Advantage |
| Testing Standard |
Salt spray test |
To check the corrosion resistance |
No testing |
1)Better quality assurance
2) Corrosion resistant |
Welding Strength Test
This test is performed to check the strength of weld parts.
| Parameter |
Details |
RITSUKA |
Chinese Product |
RITSUKA Advantage |
| Testing Standard |
Welding strength test |
To check the strength of weld parts |
No testing |
Better quality product |
Chrome Plating Test
This test is performed to check the Chrome plating thickness.
| Parameter |
Details |
RITSUKA |
Chinese Product |
RITSUKA Advantage |
| Testing Standard |
Chrome plating test |
To check the thickness of chrome plating |
No testing |
1) Smooth finish
2) reduce the risk of rust |
