RITSUKA parts - Estator
RITSUKA parts - Estator

Stator

We produce high performance motorcycle stators that offer optimum quality and are best suited to meet unique customer demands.

Features

  • Frame are made by silicon steel for high magnetic flux generation.
  • Copper winding wire are as per OEM std. for high current generation.
  • Nylon PA66 lamination for safety in high rotation.
  • 0.75 MM fresh PVC wire to provide fire proof and short proof operation.
Category:

Raw Material

We use silicon steel for high magnetic flux generation, copper winding wires for high current generation and nylon PA66 lamination for safety in high rotation. Our streamlined production processes and adequate production lead time allows us to deliver unmatched quality along with a strong hold over the timely delivery, leading to utmost customer satisfaction at every given point.

Parameter Details RITSUKA Chinese Product RITSUKA Advantage
BOP Frame Magnetic Iron Normal Iron High magnetic flux generation
Winding 0.8 MM Copper 0.75 MM Copper Required current generation
Lamination Nylon PA66 NA Provide safety in high speed rotation
Wiring 0.75 MM wire Non Std Safety at high temperature and high current flow
Wire covering Fresh PVC Recycled PVC Safety at high temperature and high current flow
Parameter Details RITSUKA Chinese Product RITSUKA Advantage
Raw material Copper Chinese Chinese –
Sealant Fixed Chinese vendor Any local vendor Same standard quality in every lot
Wire Fixed Chinese vendor Any local vendor Same standard quality in every lot
Sheet Metal Fixed Chinese vendor Any local vendor Same standard quality in every lot

Manufacturing

We believe in controlling manufacturing process at the maximum. We have a manufacturing capacity of churning out 200 thousand units of stators a month. Not just a mere quantity, we manufacture these sets for a wide range of models and our spare parts find themselves complementing the top global brands of motorcycles.

Parameter Details RITSUKA Chinese Product RITSUKA Advantage
Manufacturing as per GB standard Frame Machining CNC machining to maintain correct co-centricity and outer Lathe machining to maintain correct co-centricity and outer CNC machine having less variation as compare to Lathe
Copper winding Electrical programmed machine Manual hand operation Machine will maintain same winding in every pcs, which ensure correct current generation
Varnishing Electrical programmed machine NA Give safety in high temperature
Soldering Hand made Hand Made

Testing

Each of our carefully manufactured stators are further tested on international standards. We are passionate about creating the spare parts in the most brilliant way possible and our 100% quality inspection of products during production ensures quality product.

Parameter Details RITSUKA Chinese Product RITSUKA Advantage
Testing Standard Incoming Quality Inspection 100% inspection of incoming raw material No testing This ensure the incoming parts is within tolerance limit
In process 100% quality check of metal frame to check the dimension and shape No quality check, since it requires extra manpower/extra cost This ensures that produced parts are within tolerance limit
In process 100% quality check of winding by testing Machine to check the required round of copper wire No quality check, since it requires extra manpower/extra cost This ensures that produced parts are within tolerance
In process 100% testing of current generation at test bench Check only at sample basis Defect free product to customer.
Final inspection 40-50 hours continuous running No, as it requires time Defect free product to customer.

Short winding test

This test is performed to check the short winding.

Parameter Details RITSUKA Chinese Product RITSUKA Advantage
Testing Standard Short Circuit Test To ensure Short Winding No testing
  1. Give safety in high temperature

Lamination testing

This test is performed to check the Lamination.

Parameter Details RITSUKA Chinese Product RITSUKA Advantage
Testing Standard Lamination Testing To check the Lamination No testing
  1. To ensure the safety in high temperature and current flow.

Final performance running testing

This test is performed to check the life of stator.

Parameter Details RITSUKA Chinese Product RITSUKA Advantage
Testing Standard Final running testing To check the performance life of Stator Sample Basis
  1. Best product to client

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