Lever

We produce the best quality levers. Our levers are manufactured of high-grade aluminium ZL-104.

Strengths

  • High grade raw material
  • Precise dimension
  • Smooth surface finish
  • High durability and strength
  • Stringent quality control

Features

  • High tensile strength
  • Corrosion resistance
  • Precision engineering
  • Tool room certified
  • Leak tested
  • X-Ray tested
  • Sleek design
  • Humidity monitored
  • Excellent surface finish
  • Homogenous composition
  • Burr free casting
  • Flash-free castings
  • Rapid cycle speeds regulated part
  • Raw material ADC 12

Raw Material

Our levers are made of high quality ZL104 and 4 Grade Plating Finish. This material has high copper percentage thatmeans you get to ride with exceptional durability, betterperformance and longevity. ZL104 increases the resistance of a material to breaking under tension or load. It also improves tensile strength of a material and enables it to bear maximum amount of tensile stress before giving up to failure i.e. breaking. Wrought aluminum-copper alloys respond to solution heat treatment and subsequent aging with an increase in strength and hardness and a decrease in elongation. Aluminium alloys offers.

Why these raw materials were chosen?

  • Lightweight
  • Resistant to Corrosion
  • Endurance high Temperatures
S.no. Parameter Details RITSUKA Chinese Product RITSUKA Advantage
1 BOP Paint Outsourced Outsourced Outsourced from standard paint manufacturers
2 Raw material Aluminium alloy ZL-104 High grade ZL-104 aluminium ingots Substandard ZL-104 1) Excellent castability

Chemical composition

S.No. Component % age
1 Cu 0.2
2 Fe 0.6
3 Zn 0.1
4 Ti 0.2
5 Mg 0.2~0.6
6 Mn 0.3~0.7
7 Pb 0.1 max.
8 Si 10~13
9 Ni 0.1 max.
10 Sn 0.05 max.
11 Al Balance
12 others 0.05 max

Manufacturing

All our product manufacturing is done as per GB standards. Here’s a comparison of our product from the Chinese product.

S.no. Parameter Details RITSUKA Chinese Product RITSUKA Advantage
1 Manufacturing as per GB standard Die casting Inhouse aluminium die casting Outsourced Inhouse manufacturing ensures better quality control on produced parts
Machining Inhouse Outsourced Inhouse manufacturing ensures better quality control on produced parts
Painting Inhouse Outsourced Inhouse manufacturing ensures better quality control on produced parts

Testing

We have a dedicated product quality team who takes care of all the testing of the product and raw material at the pre and final stage. Each of our spokes is further tested on international standards.

S.no. Parameter Details RITSUKA Chinese Product RITSUKA Advantage
1 Testing Standard Incoming Quality Inspection 100% inspection of incoming raw material No testing This ensures that incoming parts are within tolerance limit
In process 100% quality check at different processes to check the dimension and shape No quality check, since it requires extra manpower/extra cost This ensure the produced parts is within tolerance limit
Final inspection All the products are checked before dispatch to ensure good quality No quality check, since it requires extra manpower/extra cost Defect free product to customer.

Material Composition Test

Spectrograph is used to check the material composition of the die casting part.

S.no Parameter Details RITSUKA Chinese Product RITSUKA Advantage
1 Testing Standard Material composition test Testing though spectrograph No testing All the tests are performed as per GB standard to ensure defect free product

Brake And Body Parts Range

Brake Shoe

 

Brake Pad

 

Shock Absorber

 

Cable

 

Pedal

 

Fuel tank cap and ignition key set

 

Spokes and Nipples

 

Seam Welded Rim

 

Bearings

 

Product Range

Brake and Body Parts

 

Engine Parts

 

Electrical and Light Parts

 

Transmission Parts

 

Motorcycle Battery Range

 

Tyres and Tubes