Raw Material
All our products have ISO 9001 certification that augments our reliability factor further. Our modernized and streamlined production process help us to achieve unparalleled quality that in turn make us the most sought-after brand in spare parts industry.
| Parameter |
Details |
RITSUKA |
Chinese Product |
RITSUKA Advantage |
| BOP |
Outer Shell |
Fresh ABS |
Recycle ABS |
Better Strength in running of motorcycle |
| Sealant |
Quartz with Resin |
Sand and Resin |
Good Heat absorption capacity |
| Plug |
PA66 |
ABS |
Heat proof, fire proof also life of plug is better then ABS |
| PCB Board |
Double Panel |
Single Panel |
Proper assembly of electronic component |
| MOSFET/Transistors |
MOSFET |
Transistors |
High Power and reduce the chances of fuse |
| Resistance |
Taiwanese Diode |
Chinese Product |
Can work from -40 C to 105 C, Chinese product get short in high heat |
| Transformer |
Taiwanese |
Chinese Product |
Made by copper Chinese are made by Iron |
| Capacitor |
400V155J |
400V105J |
Enough power to run at low RPM |
| I.C. |
Philips |
Chinese Product |
Error free programming |
Manufacturing
We believe in controlling manufacturing process at the maximum. We have a manufacturing capacity of churning out 200 thousand units of CDI’s a month. Not just a mere quantity, we manufacture these sets for a wide range of models and our spare parts find themselves complementing the top global brands of motorcycles.
| Parameter |
Details |
RITSUKA |
Chinese Product |
RITSUKA Advantage |
| Manufacturing per GB standard |
Circuit Diagram |
In-house by computerized machine |
Outsourced |
Better controlling of design and circuit |
| Assembly of Resistance |
In-house in controlled environment |
In-house with normal environment |
Increase life of small parts |
| Assembly of I.C. |
In-house in controlled environment |
In-house with normal atmosphere |
Increase life of small parts |
| Assemble the rest |
In-house in controlled environment |
In-house with normal atmosphere |
Increase life of small parts |
| Soldering |
In-house with temperature control machine |
In-house without temperature control machine |
Circuit board can heat and fuse the small component |
| Cutting extra wire |
By pneumatic machine |
By hand operation |
Correct cutting |
| Sealing |
Quartz with Resin by automatic machine |
Sand with Resin by hand |
Correct filling of resin to give long life to CDI |
Testing
Each of our carefully manufactured CDIs are further tested on international standards. We are passionate about creating the spare parts in the most brilliant way possible and our 100% quality inspection of products during production ensures quality product
| Parameter |
Details |
RITSUKA |
Chinese Product |
RITSUKA Advantage |
| Testing Standard |
Incoming Quality Inspection |
100% inspection of incoming raw material |
No |
This ensures that produced parts are within tolerance |
| In process |
100% quality check at testing machine for short circuit |
No quality check, since it requires extra manpower/extra cost |
This ensure the error free circuit |
| In process |
100% quality check of semi finish goods |
Checked only on sample basis |
100% ensure of correct goods |
| In process |
Check the program of I.C. |
No quality check, since it requires extra manpower/extra cost |
Defect free product to customer. |
| 100% Final Quality Inspection |
10 Days continuous run of every CDI |
Visual final checking |
Defect free product to customer |
Short Circuit Test
This test is performed to check the correct assembly of component circuit.
| Parameter |
Details |
RITSUKA |
Chinese Product |
RITSUKA Advantage |
| Testing Standard |
Short Circuit Test |
To ensure the correct assembly of components |
No testing |
- Ensure error free circuit.
- Long life of components.
|
I.C. Programming Testing
This test is performed to check the programming of I.C.
| Parameter |
Details |
RITSUKA |
Chinese Product |
RITSUKA Advantage |
| Testing Standard |
I.C. Programming Testing |
To check the programming of I.C. |
No testing |
- To ensure the programming of I.C.
|
Pre-Dispatch Inspection
This test is performed to check the performance of CDI.
| Parameter |
Details |
RITSUKA |
Chinese Product |
RITSUKA Advantage |
| Testing Standard |
Pre-Dispatch Inspection |
To check the performance of CDIs |
On Sampling basis |
- Error free product to Client.
- Defect free product for final inspection.
|
Final Running Testing
This test is performed to check the Life of Regulator.
| Parameter |
Details |
RITSUKA |
Chinese Product |
RITSUKA Advantage |
| Testing Standard |
Final Running Testing |
To check the life of CDI |
No testing |
- Long life service product to client
|
